Key to the mechanical project planning procedures

Formula symbol

Unit

Description

Source

aBmax

m × s-2

Maximum typical deceleration when braking

 

d0

mm

Diameter of the output shaft transmission element

Application

cdf

%

Relative cyclic duration factor

Motor project planning

fout

–

Application factor for checking the brake functions "Hold" and "Brake"

fBrake, output

–

Design-dependent output factor

fMmax

–

Transmission element factor, braking torque, determination in relation to the used load range for braking work

fMmin

–

Braking torque reduction factor, determination in relation to the used load range for braking work

fNotaus

–

Factor for determining MaNotaus depending on the gear unit

Design-dependent output factor fbrake,output

FR,Brems

N

Resulting gear unit load due to the radial load generated

 

FRa

N

Permitted overhung load on the output end for Mamax. Applies when the point of force application is at the center of the shaft end, or at the face end in the case of hollow shafts#

Product documentation

FRaNotaus

N

Maximum permitted emergency off overhung load of the output shaft in combination with brake/BE.. safety brake. Applies when the point of force application is at the center of the shaft end, or at the face end in the case of hollow shafts.

FRP

N

Emergency off lateral force

Design-dependent output factor fbrake,output

fV

–

Wear factor; determined based on the applied load range for braking work

fZ

–

Transmission element factor for the overhung load

Product documentation

i

–

Gear unit ratio

Product documentation

JM

kgm²

Mass moment of inertia of the motor (incl. mount-on components), based on the motor shaft

Product documentation

JG

kgm²

Mass moment of inertia of the gear unit, based on the motor shaft

Product documentation

JL

kgm²

Mass moment of inertia of the application, based on the motor shaft

Application

KJ

–

Factor for external mass moment of inertia

Product documentation

KM

–

Factor for load torque

Product documentation

KP

–

Factor for static power and relative cyclic duration factor

Product documentation

LB

h

Brake service life

 

Mamax

Nm

Limit value of the gear unit load capacity: maximum permitted output torque

Product documentation

MaNotaus

Nm

Limit value of the gear unit load capacity: maximum permitted emergency stop torque in combination with BE.. brake/safety brake

Product documentation

MB

Nm

Nominal braking torque for the BE.. brake/safety brake.

Product documentation

Mbrake, output

Nm

Resulting gear unit load from the braking torque, based on gear unit output shaft

Product documentation

ML

Nm

Static load torque at the motor shaft.

• Horizontal + vertical upward:

The efficiency of the application and the gear unit are taken into account as unfavorable factors.

• Vertical downwards:

The efficiency of the application and the gear unit are taken into account as favorable factors.

 

ML,a

Nm

Static load torque value at the output shaft, efficiency not considered

Application

Mn

Nm

Nominal motor torque

Product documentation

MP

Nm

Emergency off torque

Design-dependent output factor fbrake,output

NB1

–

Number of cycles until brake maintenance in working brake operation

 

NB2

–

Number of permitted emergency-stop braking operations until brake maintenance

 

NB2max

–

Number of permitted emergency stop braking operations until end of service life

Consideration of mechanical service life limits

nBrake

min-1

For testing the relevant, real brake application speed

 

nD

min-1

Change in motor speed until brake application

 

nm

min-1

Relevant speed of the application referenced to the motor shaft

Application

nmax,0

min-1

Maximum permitted operating speed of the brakemotor

nmax,1

min-1

Maximum permitted speed for brake application depending on application

nNothalt

min-1

Real emergency stop speed relevant for check

 

ηG

–

Gear unit efficiency

Product documentation

ηG'

–

Back-driving gear unit efficiency (for gear units with ηG < 90%)

 

ηL

–

Efficiency of the application

Application

PN

kW

Nominal power

Product documentation

Pstat

kW

Static power

Motor project planning

sAmax

m

Maximum typical stopping distance

Definition of terms

sBmax

m

Maximum typical braking distance

Definition of terms

t2

s

Brake application time. Depending on the brake connection type, use t2,I or t2,II.

t2,I

s

Brake application time for cut-off in the AC circuit (AC shutdown)

t2,II

s

Brake application time for cut-off in the DC and AC circuit (AC/DC shutdown) as well as for DC-side disconnection (DC shutdown)

tBmax

s

Maximum typical braking time

 

tBmin

s

Minimum typical braking time

 

tSignal

s

System signal propagation time

Application

tcycle

s

Cycle time

Application

vL

m × s-1

Relevant speed of the load or application at the point in time when the emergency stop is requested

Application

vBrake

m × s-1

Real speed of the load or application when the service braking operation begins

 

vNothalt

m × s-1

Real speed of the load or application when the emergency stop begins

 

W1

J

Maximum occurring braking work during emergency stop

 

Wtot

J

Total braking work from all braking operations within the travel cycle

 

Winsp

J

Permitted work until brake inspection

Wmax

J

Maximum braking work Wn from all braking operations (in cycles n = 1, 2, 3, ..., n)

 

Wn

J

Occurring braking work in normal braking operations (in cycles n = 1, 2, 3, … , n)

 

Wper,n

J

Maximum permitted braking work for emergency stop depending on the emergency stop speed

Permitted emergency stop braking work Wper, n

Wper,Z

J

Permitted braking work depending on the number of braking operations per hour

Permitted braking work for service braking operations Wper,Z

XB

–

Repeat accuracy of the braking and stopping distance in line operation

Load range-dependent calculation coefficients fv, fMmin, fMmax

Z

h-1

Required cycle switching frequency

Application

Z0

h-1

No-load starting frequency of the motor

Product documentation

ZB0

h-1

Maximum permitted no-load starting frequency of the brake (without considering the motor)

ZB1max

h-1

Maximum permitted emergency stop frequency of the brake in the selected load range

Limit speeds for brakes

ZM

h-1

Permitted switching frequency of the motor

 

ZM,n

h-1

Permitted switching frequencies of the individual acceleration phases

 

ZM,cycle,per

h-1

Permitted cycle switching frequency