Load ranges for horizontal and vertical applications
The following table shows the guidelines and restrictions when using the respective load ranges.
Brake | Application | Base load range | Permitted overload range horizontal | Permitted overload range vertical | |
|---|---|---|---|---|---|
Explosion protection | Functional safety (FS02/11) | ||||
BE02 | – | – | S | – | – |
BE03 BE05 BE1 BE2 BE5 | – | ✔ | S | – | – |
– | |||||
EX, dust | ✔ | R | – | – | |
– | |||||
EX, gas | ✔ | R | – | – | |
– | |||||
BE11 BE20 | – | ✔ | S | A, B, C, D | – |
– | |||||
EX, dust | ✔ | R | – | – | |
– | |||||
EX, gas | ✔ | R | – | – | |
– | |||||
BE30 BE32 | – | ✔ | S | A, B, C, D | – |
– | S | A, B, C, D | H | ||
EX, dust | ✔ | R | – | – | |
– | |||||
EX, gas | ✔ | R | – | – | |
– | |||||
BE60 BE62 BE120 BE122 | – | ✔ | S | D | – |
– | |||||
EX, dust | ✔ | R | – | – | |
– | |||||
EX, gas | ✔ | R | – | – | |
– | |||||
BE1H BE2H | – | – | S | – | – |
Only use the basic load ranges for line-operated motors.
Please note: When using drives in potentially explosive atmospheres, the limit values of load range S or the use of overload ranges lead to the risk of explosion. You must use the limit values of load range R for explosion-protected drives.
Depending on the load range, the various brakes exhibit modified operating behavior and, in some cases, restrictions on the application range and the braking torque combinations, as shown in the following tables.
The following characteristic values depend on the load range:
- Maximum permitted speed nmax,0 and nmax,1
- Permitted braking work for emergency-stop braking operations and service braking operations Wzul,n and Wzul,T
- Specific wear factor fv
- Reduction factors and correction factors fMmin and fMmax
The frame‑size‑dependent values for these parameters are provided in the following sections: Limit speeds nmax,0 and nmax,1, Permitted braking work for service braking operations Wper,Z, Permitted emergency stop braking work Wper, n und Load range-dependent calculation coefficients fv, fMmin, fMmax.
Load range | Standard S | Reduced R |
|---|---|---|
Application of the brake | Holding brake / working brake | |
Application for explosion-protected drives | – | ✔ |
Application type | All (horizontal/vertical) | |
Maximum permitted braking torque level | All levels | |
Wear factor fV | Normal | |
Effective range of the dynamic braking torque min. (fMmin), max. (fMmax) | Normal | |
Maximum emergency-stop frequency ZB1max | 10 h-1 | |
Required minimum pause time between two emergency stop events | 10 minutes | |
Load range | Overload A | Overload B | Overload C | Overload D |
|---|---|---|---|---|
Application of the brake | Holding brake | |||
Application for explosion-protected drives | – | |||
Application type | Only horizontal applications | |||
Maximum permitted braking torque level | Maximum 75% of the maximum available nominal braking torque stage | |||
Wear factor fV | Normal | Slightly increased | Significantly increased | Massively increased |
Operating range of the dynamic braking torque min. (fMmin), max. (fMmax) | Normal | Slightly expanded | Significantly expanded | Extremely expanded |
Maximum emergency-stop frequency ZB1max | 10 h-1 | |||
Required minimum pause time between two emergency stop events | 10 minutes | |||
Load range | Overload H |
|---|---|
Application of the brake | Holding brake |
Application for explosion-protected drives | – |
Application type | Only vertical applications |
Maximum permitted braking torque level | All levels |
Wear factor fV | Massively increased |
Operating range of the dynamic braking torque min. (fMmin), max. (fMmax) | Significantly expanded |
Maximum emergency-stop frequency ZB1max | 5 h-1 |
Required minimum pause time between two emergency stop events | 12 minutes |