Installing braking resistors

The surfaces of the braking resistors will reach temperatures of up to 250 °C when the braking resistors are loaded with the nominal power. The installation location of the braking resistor must be designed according to the high temperatures. For this reason, the braking resistors are usually mounted outside the control cabinet. Non-permissible installation might lead to heat build-up in the braking resistor due to reduced convection. A tripping temperature contact or an overheated braking resistor can lead to a system standstill.

The following minimum clearances must be observed for convection cooling depending on the continuous braking power and the mounting position:

Continuous braking power at 100% cdf

Mounting position

Lateral distance or distance between resistors in mm

Downward
distance
in mm

Upward
distance
in mm

Up to 1 kW

horizontalCorresponds to mounting position 1, 2, 5, 6.

200

0

350

verticalCorresponds to mounting position 3, 4.

150

250

300

Up to 10 kW

horizontalCorresponds to mounting position 1, 2, 5 and 6.

300

0

650

verticalCorresponds to mounting position 3, 4.

250

350

600

Up to 22 kW

horizontalCorresponds to mounting position 1, 2, 5 and 6.

400

0

750

verticalCorresponds to mounting position 3, 4.

350

400

700

Up to 44 kW

horizontalCorresponds to mounting position 1, 2, 5 and 6.

500

0

850

verticalCorresponds to mounting position 3, 4.

Not permitted

Not permitted

Not permitted

Permitted mounting positions

 

 

Grid resistor,
frame resistor

Wire resistor

Flat type resistor

Braking resistors BW003-420-T and BW1.0-170 may only be used in position 1.