Index

4Q operationfor motors with mechanical brakeWith external braking resistor

Actuator outlets

Air admission and accessibility

Ambient temperature

AssemblyRequirementsSafety notes

Assembly prerequisites

BrakeTechnical dataRegenerative current-carrying capacityCalculation exampleCurrent-carrying capacityCurrent-carrying capacityTechnical dataTechnical dataBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-T

Brake coilTechnical dataRegenerative current-carrying capacityCalculation exampleCurrent-carrying capacityCurrent-carrying capacityTechnical dataTechnical dataBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-T

Brake malfunctions

Braking resistorTechnical dataRegenerative current-carrying capacityCalculation exampleCurrent-carrying capacityCurrent-carrying capacityTechnical dataTechnical dataBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-T

Braking resistor, external

Braking resistors, external

Braking resistors, overview

BW033-012-01

BW033-012-01

BW050-008-01

BW050-008-01

BW068-006-T

BW068-012-T

BW068-012-T

BW1, BW2

BW1, BW2

BW100-005/K-1.5

BW100-005/K-1.5

BW100-009-T

BW100-009-T

BW150-003/K-1.5

BW150-003/K-1.5

BW150-006-T

BW150-006-T

BW68-006-T

Cable bushing, position

Cable cross section

Cable glands

Cable glands

Cable glands

Cable routing

Cable routing

Cable shielding

Cable shielding

CBG.. keypadStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

CBG11A keypad

CBG11A, keypad

CBG21A keypad

CBG21A, keypad

CBG22A keypad

CBG22A, keypad

Change the oil seal

Changing the mounting position

Changing the mounting position

Churning losses

Circuit breaker

Cleaning

Coating systemStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

ConfigurationStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

ConnectionStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

Connection box

Connection cableStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

Connection cables, inspection and maintenance

Connection configuration electronics cover

CoolingStartupStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentWiring diagramNotesDeratingInstallation altitude

Copyright notice

Current carrying capacity of terminals

DC 24 V auxiliary output

DC 24 V supply

Decimal separator

Derating

Derating factors

Design typesMOVIMOT® performance drive units at a glanceCable bushing positionMOVIMOT® performance drive unitMOVIMOT® performance drive unitNameplate positionBrake malfunctionsEvaluating fault messagesFault table CiA402 profileFault table standardLED displaysMalfunctions of the DRC.. motorMOVISUITE®BS-005 protective gridBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-TLine chokeMOVIMOT® performanceNotesPlug connectorPlug connectorPlug connector with mating connectorPlug connector with mating connectorPlug connectorsPlug connectorsDeactivating for the startup procedureDynaStop® torquesFunctional description

Determining the operating hours

Device replacement

Device structureMOVIMOT® performance drive units at a glanceCable bushing positionMOVIMOT® performance drive unitMOVIMOT® performance drive unitNameplate positionBrake malfunctionsEvaluating fault messagesFault table CiA402 profileFault table standardLED displaysMalfunctions of the DRC.. motorMOVISUITE®BS-005 protective gridBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-TLine chokeMOVIMOT® performanceNotesPlug connectorPlug connectorPlug connector with mating connectorPlug connector with mating connectorPlug connectorsPlug connectorsDeactivating for the startup procedureDynaStop® torquesFunctional description

DiagnosticsMOVIMOT® performance drive units at a glanceCable bushing positionMOVIMOT® performance drive unitMOVIMOT® performance drive unitNameplate positionBrake malfunctionsEvaluating fault messagesFault table CiA402 profileFault table standardLED displaysMalfunctions of the DRC.. motorMOVISUITE®BS-005 protective gridBW033-012-01BW050-008-01BW068-006-TBW068-012-TBW100-005/K-1.5BW100-009-TBW150-003/K-1.5BW150-006-TLine chokeMOVIMOT® performanceNotesPlug connectorPlug connectorPlug connector with mating connectorPlug connector with mating connectorPlug connectorsPlug connectorsDeactivating for the startup procedureDynaStop® torquesFunctional description

Digital inputs

Digital outputs

Dimension drawings

Dimension drawings

DIP switches S1 and S2

Drive selection (example pallet conveyor)

DynaStop®

DynaStop®

Efficiency

Efficiency of R, F, K, S, W gear units

Electrical installation

Electronics cover

Electronics cover connection configuration

Electronics data

Embedded safety notes

EMC

EMC

EMC

EMC cable glandsSafety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

EMC-compliant cable glandsSafety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

Engineering interfaceSafety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

Equipotential bonding

ErrorSafety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

ErrorsSafety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

EtherNet/IP™Safety notesInstallationOverviewPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseTechnical dataTechnical data

Extended storage

Extended storage

FaultFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Fault messages with parameterizable response

FaultsFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

FI (earth leakage circuit breaker)

Friction coefficientFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Functional safetyFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Functional safety technologyFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Hazard symbolsMeaning

InformationDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationWiring diagramElectronics coverInstallation notesRequired tools and resourcesRequirementsSetting up the drive unitTightening torquesDeratingInstallation altitude > 1000 m

Inspection

InstallationDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationWiring diagramElectronics coverInstallation notesRequired tools and resourcesRequirementsSetting up the drive unitTightening torquesDeratingInstallation altitude > 1000 m

Installation (electrical)

Installation (mechanical)Designation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationWiring diagramElectronics coverInstallation notesRequired tools and resourcesRequirementsSetting up the drive unitTightening torquesDeratingInstallation altitude > 1000 m

Installation altitude

Installation instructions

Installation notesDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationWiring diagramElectronics coverInstallation notesRequired tools and resourcesRequirementsSetting up the drive unitTightening torquesDeratingInstallation altitude > 1000 m

Installation topology

Installation topology

Installation topology

Installation topology

Installing the electronics cover

LED displays

Lifting applications

Line choke"BE" LED"BF" LED"BS" LED"DRIVE" status LED"F-ERR" LED"F-RUN" LED"L/A" LED"L/A" LED"MS" LED"NS" LED"US1" LEDDimension drawingsTechnical dataUL and cUL approvalUse

Line contactor

Line protection

Maintenance

Malfunctions of the DRC.. drive

Manual mode with MOVISUITE®Changing the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlTechnical dataTechnical dataElectronics coverStand-alone motorsControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

Memory module

Modbus TCPChanging the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlTechnical dataTechnical dataElectronics coverStand-alone motorsControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

MountingChanging the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlTechnical dataTechnical dataElectronics coverStand-alone motorsControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

Mounting positions

MOVISUITE®Changing the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlTechnical dataTechnical dataElectronics coverStand-alone motorsControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

NameplateDrive unitElectronicsCable routing and cable shieldingCable routing and cable shieldingCable routing and cable shieldingMeaning of the hazard symbols

Nameplate, position

Noise

NotesDrive unitElectronicsCable routing and cable shieldingCable routing and cable shieldingCable routing and cable shieldingMeaning of the hazard symbols

Operation

PA hybrid cable

PA, PAC, PSC hybrid cables

PAC hybrid cable

Paint protection cap

Paint protection film

Painting

Painting

PC connection

PE connection

Plug connector

Plug connector assignmentUsing the keypadVia EthernetWith interface adapterAssignmentAssignmentConnection cableDimension drawingDimension drawingDimension drawingDimension drawingPlug connector positionsPlug connector positionsPlug connector variantat the electronics coverDimension drawingDimension drawingPlug connector positionsPlug connector positionsTechnical dataTechnical dataData for drive selectionProject planning procedureSEW-Workbench

Plug connectorsUsing the keypadVia EthernetWith interface adapterAssignmentAssignmentConnection cableDimension drawingDimension drawingDimension drawingDimension drawingPlug connector positionsPlug connector positionsPlug connector variantat the electronics coverDimension drawingDimension drawingPlug connector positionsPlug connector positionsTechnical dataTechnical dataData for drive selectionProject planning procedureSEW-Workbench

Power and torque

POWERLINKUsing the keypadVia EthernetWith interface adapterAssignmentAssignmentConnection cableDimension drawingDimension drawingDimension drawingDimension drawingPlug connector positionsPlug connector positionsPlug connector variantat the electronics coverDimension drawingDimension drawingPlug connector positionsPlug connector positionsTechnical dataTechnical dataData for drive selectionProject planning procedureSEW-Workbench

Process data assignment

Product names

Product structure

PROFINETUsing the keypadVia EthernetWith interface adapterAssignmentAssignmentConnection cableDimension drawingDimension drawingDimension drawingDimension drawingPlug connector positionsPlug connector positionsPlug connector variantat the electronics coverDimension drawingDimension drawingPlug connector positionsPlug connector positionsTechnical dataTechnical dataData for drive selectionProject planning procedureSEW-Workbench

Project planningUsing the keypadVia EthernetWith interface adapterAssignmentAssignmentConnection cableDimension drawingDimension drawingDimension drawingDimension drawingPlug connector positionsPlug connector positionsPlug connector variantat the electronics coverDimension drawingDimension drawingPlug connector positionsPlug connector positionsTechnical dataTechnical dataData for drive selectionProject planning procedureSEW-Workbench

Project planning procedure

Protection devices

Protective separation

Protective separation

PSC hybrid cable

Release brake without drive enableActivating the functionElectronics coverMemory module

Release brake/deactivate DynaStop®

Remove stored data

Removing the electronics cover

Repair

ReplacementActivating the functionElectronics coverMemory module

Replacing the connection box / electronics cover gasket

Required tools and resources

Reset

Residual current device

Residual current device

Restriction of use

Rights to claim under limited warranty

Safety functions

Safety notesAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStorageStructure of section-relatedEthernet cablePlug connectorsPressure compensationBrake malfunctionsDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the DRC.. motorMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesChecklistDescription of the DIP switchesLifting applicationsPrerequisites for startupProcess data assignmentSafety notesStartup noteStartup procedureJumper plug

Screw fittings

Screw plugs

Section-related safety notes

Self-locking of helical-worm or SPIROPLAN® gear units

Sensor inputs

Separation, protective

ServiceAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStorageStructure of section-relatedEthernet cablePlug connectorsPressure compensationBrake malfunctionsDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the DRC.. motorMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesChecklistDescription of the DIP switchesLifting applicationsPrerequisites for startupProcess data assignmentSafety notesStartup noteStartup procedureJumper plug

Setting up the drive unit

SEW-Workbench

Shutdown

Shutdown

Signal words in safety notes

Startup

Startup with the CBG11A keypad

Startup with the CBG21A keypad

Startup with the CBG22A keypad

STOAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStorageStructure of section-relatedEthernet cablePlug connectorsPressure compensationBrake malfunctionsDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the DRC.. motorMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesChecklistDescription of the DIP switchesLifting applicationsPrerequisites for startupProcess data assignmentSafety notesStartup noteStartup procedureJumper plug

STO jumper plug

Storage

Storage conditions

Supply system cables

Surface and corrosion protection

Surface protection

Switch-off responses

Target group

Technical data

Terminal activation

Terminal actuation

Terminal assignment

Thermal rating

Tightening torqueBrakeCBG.. keypadCurrent carrying capacity of terminalsDC 24 V auxiliary outputDC 24 V supplyDerating factorsDigital inputsDigital outputsDimension drawingsDimension drawingsDynaStop® torquesEnvironmental conditionsEtherNet/IP™ interfaceEtherNet/IP™ interfaceGeneral technical dataIntegrated braking resistorIntegrated braking resistorLine chokeModbus TCP interfaceModbus TCP interfaceMounting positionsPOWERLINK interfacePROFINET interfaceScrew fittingsSurface protectionTorque characteristic curvesFriction coefficientToolDrive unitElectronicsMOVIMOT® performance drive units at a glance

Tightening torques

Torque characteristic curves

Trademarks

Transport

Transport

TSM

Type designationBrakeCBG.. keypadCurrent carrying capacity of terminalsDC 24 V auxiliary outputDC 24 V supplyDerating factorsDigital inputsDigital outputsDimension drawingsDimension drawingsDynaStop® torquesEnvironmental conditionsEtherNet/IP™ interfaceEtherNet/IP™ interfaceGeneral technical dataIntegrated braking resistorIntegrated braking resistorLine chokeModbus TCP interfaceModbus TCP interfaceMounting positionsPOWERLINK interfacePROFINET interfaceScrew fittingsSurface protectionTorque characteristic curvesFriction coefficientToolDrive unitElectronicsMOVIMOT® performance drive units at a glance

UL-compliant installation

Unit structureElectronicsNameplate and type designation of electronicsNameplate and type designation of the drive unitScope of delivery

USM21A interface adapterElectronicsNameplate and type designation of electronicsNameplate and type designation of the drive unitScope of delivery

Validity

Voltage systems, permitted

Warning notesDesignation in the documentationStructure of the embedded safety notes

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