Index

Symbols

^

C

Cable bushing, position

Cable cross section

Cable glands

Cable glands

Cable glands

Cable routing

Cable routing

Cable shielding

Cable shielding

CBG.. keypadStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyMOVIGEAR® wiring diagramPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentNotesDeratingInstallation altitude

CBG11A keypad

CBG11A, keypad

CBG21A keypad

CBG21A, keypad

Change the oil seal

Changing the mounting position

Changing the oil

Circuit breaker

Cleaning

Coating systemStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyMOVIGEAR® wiring diagramPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentNotesDeratingInstallation altitude

Configuration

ConnectionStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyMOVIGEAR® wiring diagramPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentNotesDeratingInstallation altitude

Connection box

Connection cableStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyMOVIGEAR® wiring diagramPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentNotesDeratingInstallation altitude

Connection cables, inspection and maintenance

Connection configuration electronics cover

Control range, extended

CoolingStartupStartupTechnical dataOS 2DynaStop®Example pallet conveyorCable routingCable shieldingEMC aspectsEMC cable glandsInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyMOVIGEAR® wiring diagramPCPlug connectorPlug connector assignmentPlug connector assignment at the electronics coverTerminal assignmentNotesDeratingInstallation altitude

Copyright notice

Current carrying capacity of terminals

^

E

Electrical installation

Electronics cover

Electronics cover connection configuration

Electronics data

Embedded safety notes

EMC

EMC

EMC

EMC cable glandsSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

EMC-compliant cable glandsSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

EncoderSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

Engineering interfaceSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

Equipotential bonding

ErrorSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

ErrorsSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

EtherCAT®Safety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

EtherCAT®/SBusPLUSSafety notesInstallationOverviewAZ1ZTechnical dataPlug connector assignmentAt the connection box (option)Evaluating fault messagesResetFault messages with parameterizable responseBeckhoff trademarkTechnical dataTechnical dataPlug connector assignmentPlug connector assignment

Extended control range /ECR

Extended storage

Extended storage

^

F

FaultFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsIntegrated safety technologyLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Fault messages with parameterizable response

FaultsFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsIntegrated safety technologyLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

FI (earth leakage circuit breaker)

Fluorocarbon rubber oil seal

Friction coefficientFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsIntegrated safety technologyLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Functional safetyFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsIntegrated safety technologyLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

Functional safety technologyFault table CiA402 profileFault table standardSwitch-off responsesTightening torqueApproved devicesCharacteristic safety valuesConnection variantsInstallationInstallation requirementsIntegrated safety technologyLimitationsOperational requirementsRepresentation of the safety conceptRequirements for external safety controlRequirements on connection variantsSafe stateSafe stateSafe Torque Off (STO)Safety conceptSafety controllers, externalSafety controllers, requirementsSafety relays, requirementsSafety-related conditionsStandardsStartupStartup, requirementsSTO (Safe Torque Off)STO signal for group disconnectionWiring diagramsWiring diagramsSafety note

^

I

InformationDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionMOVIGEAR® wiring diagramOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationElectronics coverInstallation notesInstalling the protective coverRequired tools and resourcesRequirementsSetting up the drive unitShaft-mounted gear unit with TorqLOC®Shaft-mounted gear unit with TorqLOC®Shaft-mounted gear units with keywayTightening torquesTorque armsDeratingInstallation altitude > 1000 m

Inspection

InstallationDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionMOVIGEAR® wiring diagramOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationElectronics coverInstallation notesInstalling the protective coverRequired tools and resourcesRequirementsSetting up the drive unitShaft-mounted gear unit with TorqLOC®Shaft-mounted gear unit with TorqLOC®Shaft-mounted gear units with keywayTightening torquesTorque armsDeratingInstallation altitude > 1000 m

Installation (electrical)

Installation (mechanical)Designation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionMOVIGEAR® wiring diagramOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationElectronics coverInstallation notesInstalling the protective coverRequired tools and resourcesRequirementsSetting up the drive unitShaft-mounted gear unit with TorqLOC®Shaft-mounted gear unit with TorqLOC®Shaft-mounted gear units with keywayTightening torquesTorque armsDeratingInstallation altitude > 1000 m

Installation altitude

Installation instructions

Installation notesDesignation in the documentationConnection cablesDetermining the operating hoursInspection intervalsPreliminary workSetting up the drive unitCable cross sectionCable routingCable routingCable selectionCable shieldingCable shieldingEMC aspectsEMC cable glandsEMC-compliant installationEquipotential bondingInstallation altitudeInstallation instructionsInstallation topologyInstallation topologyInstallation topologyInstallation topologyLine contactorLine protectionMOVIGEAR® wiring diagramOptional plug connector assignmentPC connectionPE connectionPlug connectorPlug connector assignment at the electronics coverProtection devicesResidual current deviceSupply system cablesTerminal activationTerminal actuationTerminal assignmentUL-compliant installationElectronics coverInstallation notesInstalling the protective coverRequired tools and resourcesRequirementsSetting up the drive unitShaft-mounted gear unit with TorqLOC®Shaft-mounted gear unit with TorqLOC®Shaft-mounted gear units with keywayTightening torquesTorque armsDeratingInstallation altitude > 1000 m

Installation topology

Installation topology

Installation topology

Installation topology

Installing the electronics cover

Integrated safety technology

^

M

Maintenance

Malfunctions of the mechanical drive

Manual mode with MOVISUITE®Changing the oilChanging the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursLubricant change intervalsMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlElectronics coverProtective coverRequirementsShaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder)Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder)Torque armControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

Memory module

MountingChanging the oilChanging the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursLubricant change intervalsMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlElectronics coverProtective coverRequirementsShaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder)Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder)Torque armControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

Mounting positions

Mounting prerequisites

MOVISUITE®Changing the oilChanging the oil seal at the output endCleaning the drive unitConnection cablesDetermining the operating hoursLubricant change intervalsMaintenance intervalsPaint the drive unitPreliminary workActivation/deactivationControlElectronics coverProtective coverRequirementsShaft-mounted gear unit with TorqLOC® (customer shaft with contact shoulder)Shaft-mounted gear unit with TorqLOC® (customer shaft without contact shoulder)Torque armControlEvaluating error messagesManual modeManual modeOther functionsStartup procedure

^

P

^

S

Safety functions

Safety notesAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Safety over EtherCAT®AssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Screw fittings

Screw plugs

Section-related safety notes

Sensor inputs

Separation, protective

ServiceAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Setting up the drive unit

SEW-Workbench

Shaft designsAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Shaft-mounted gear unit with TorqLOC®AssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Shaft-mounted gear units with keywayAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Shaft-mounted gear units with TorqLOC®AssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

Shutdown

Shutdown

Signal words in safety notes

Startup

Startup with the CBG11A keypad

Startup with the CBG21A keypad

STOAssemblyInstallationInstallation altitude > 1000 mMagnetic fieldsMeaning of the hazard symbolsOperationPreliminary informationRegenerative operationStartupStructure of section-relatedTransportBeckhoff trademarkEthernet cablePlug connectorsPressure compensationDevice replacementEvaluating fault messagesExtended storageFault messages with parameterizable responseLED displaysMalfunctions of the mechanical driveMOVISUITE®Resetting error messagesSEW‑EURODRIVE ServiceSwitch-off responsesSwitch-off responsesHollow shaft and keyway (MGFA.-..-C)TorqLOC® hollow shaft mounting system (MGFT..-..-C)Customer shaft with contact shoulderCustomer shaft without contact shoulderAssembly instructionsDisassembly informationDisassemblyChecklistDescription of the DIP switchesPrerequisites for startupSafety notesStartup noteStartup procedureJumper plug

STO jumper plug

Storage

Storage conditions

Supply system cables

Surface and corrosion protection

Surface protection

Switch-off responses

^

T

Target group

Technical data

Terminal activation

Terminal actuation

Terminal assignment

Tightening torqueCBG.. keypadCurrent carrying capacity of terminalsDC 24 V auxiliary outputDC 24 V supplyDerating factorsDesign informationDigital inputsDigital outputsDimension drawingsDimension drawingsDynaStop® torquesEncoderEnvironmental conditionsEtherCAT® interfaceEtherCAT® interface, CiA402 profileGeneral technical dataIntegrated braking resistorIntegrated braking resistorLine chokeLubricantsMounting positionsScrew fittingsSurface protectionTorque characteristic curvesFriction coefficientToolTorque armExtended control range (/ECR option)MGF..2-..-CMGF..2-..-C/AZ1ZMGF..4-..-CMGF..4-..-C/AZ1ZMGF..4-..-C/XTMGF..4-..-C/XT/AZ1ZStandard control rangeDrive unitElectronics

Tightening torques

TorqLOC® hollow shaft mounting system (MGFT..)

Torque arm

Torque characteristic curves

Torque characteristicsCBG.. keypadCurrent carrying capacity of terminalsDC 24 V auxiliary outputDC 24 V supplyDerating factorsDesign informationDigital inputsDigital outputsDimension drawingsDimension drawingsDynaStop® torquesEncoderEnvironmental conditionsEtherCAT® interfaceEtherCAT® interface, CiA402 profileGeneral technical dataIntegrated braking resistorIntegrated braking resistorLine chokeLubricantsMounting positionsScrew fittingsSurface protectionTorque characteristic curvesFriction coefficientToolTorque armExtended control range (/ECR option)MGF..2-..-CMGF..2-..-C/AZ1ZMGF..4-..-CMGF..4-..-C/AZ1ZMGF..4-..-C/XTMGF..4-..-C/XT/AZ1ZStandard control rangeDrive unitElectronics

Trademarks

TSM

Type designationCBG.. keypadCurrent carrying capacity of terminalsDC 24 V auxiliary outputDC 24 V supplyDerating factorsDesign informationDigital inputsDigital outputsDimension drawingsDimension drawingsDynaStop® torquesEncoderEnvironmental conditionsEtherCAT® interfaceEtherCAT® interface, CiA402 profileGeneral technical dataIntegrated braking resistorIntegrated braking resistorLine chokeLubricantsMounting positionsScrew fittingsSurface protectionTorque characteristic curvesFriction coefficientToolTorque armExtended control range (/ECR option)MGF..2-..-CMGF..2-..-C/AZ1ZMGF..4-..-CMGF..4-..-C/AZ1ZMGF..4-..-C/XTMGF..4-..-C/XT/AZ1ZStandard control rangeDrive unitElectronics

^

X

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