Error 144 – Power and Energy Solutions in general

Error: 144.0 (9000hex | 36864dec)

Description: The communication channel to the device could not be initialized during initialization

 

 

Cause

Measure

The device is not connected to the SBusPLUS.

Check the cabling.

The project planning does not correspond with the actual hardware configuration.

Check project planning for actual hardware configuration.

Error: 144.1 (9001hex | 36865dec)

Description: Unable to complete initialization of internal filters and function blocks

 

 

Cause

Measure

The ConfigHandler is not ready.

Under [Data management] in the controller configuration in MOVISUITE®, download the data using "Update configuration data".

Error: 144.2 (9002hex | 36866dec)

Description: Certain parameters could not be read by the device during initialization

 

 

Cause

Measure

The parameter channel of the SBusPLUS is not ready.

– Restart controller.

– Check the SBusPLUS cabling.

Error: 144.3 (9003hex | 36867dec)

Description: "LogicalDevice" not reachable

 

 

Cause

Measure

The linked "LogicalDevice" does not match the software module.

– Generate a new IEC project in MOVISUITE® in the configuration of the controllers under [IEC Project] using "Generate new IEC project".

Error: 144.4 (9004hex | 36868dec)

Description: Device is signaling an error, exact error code of device

can be found in the "Inverter" structure

 

 

Cause

Measure

A device fault is active.

For measures to correct the fault, refer to the instruction concerning the respective device fault.

Error: 144.5 (9005hex | 36869dec)

Description: The device is signaling an active FCB which is unknown to the control system

 

 

Cause

Measure

Update versions of firmware, MOVIKIT® and MOVIRUN®.

Update versions of firmware, MOVIKIT® and MOVIRUN®.

Error: 144.6 (9006hex | 36870dec)

Description: The connected device is not compatible with the software module

 

 

Cause

Measure

The MOVIKIT® is not compatible with the device family.

Check whether the device really originates from the correct product range.

Error: 144.7 (9007hex | 36871dec)

Description: Device unable to read/written process data

 

 

Cause

Measure

The SBusPLUS communication has been physically interrupted.

Check the cabling.

"LogicalDevice" is in error condition.

Re-start the controller.

Error: 144.8 (9008hex | 36872dec)

Description: The connected device requires disconnection of the energy storage unit, exact error code of the device can be found in the "Inverter" structure

 

 

Cause

Measure

There is an error in the device which requires disconnection of the energy storage unit.

For measures to correct the fault, refer to the instruction concerning the respective device fault.

Error: 144.9 (9009hex | 36873dec)

Description: The heartbeat times is signaling timeout, the heartbeat signal to the device could not be transmitted/received within the intended time

 

 

Cause

Measure

The device is not being actively supplied with 24 V and switched off.

Check whether the device is active.

A physical interruption occurred during the SBusPLUS communication.

Check the cabling.

Error: 144.32 (9020hex | 36896dec)

Description: Fault in mains power supply

 

 

Cause

Measure

The MDP92A power supply module signals a grid failure. The discharge function is blocked as discharging is not possible without supply system.

– Check line connection.

– Measure and test phase voltages.

Error: 144.33 (9021hex | 36897dec)

Description: External braking resistor fault

 

 

Cause

Measure

The braking resistor has overheated.

Check temperature of braking resistor and allow to cool down.

The braking resistor is not correctly wired.

Check the connection of the braking resistor. The bimetallic switch must be connected to the relevant input.

Error: 144.34 (9022hex | 36898dec)

Description: The resistance value of the braking resistor is ≤ 0 Ω or the electrical continuous power is ≤ 0 watts

 

 

Cause

Measure

The braking resistor has not been parameterized correctly. The mode has been selected and is therefore in fault condition.

Correctly parameterize the braking resistor with the required specifications on the nameplate in MOVISUITE® under [Operating modes] > [Energy storage discharging].

Error: 144.35 (9023hex | 36899dec)

Description: Discharge function block is converting too much power

 

 

Cause

Measure

The discharge function block is converting power that is at least 10% higher than the continuous power of the braking resistor. The braking resistor is too small, and the parameterized continuous power is too low.

Install another braking resistor.

Error: 144.64 (9040hex | 36928dec)

Description: Relay and feedback contact of multi-stage backup concept not connected

 

 

Cause

Measure

The fault can be caused as follows:

– Relay and feedback contact not configured.

– No external terminal function block configured.

– Configure relay and feedback contact in MOVISUITE® under [Device Functions] > [Inputs/Outputs].

or

– Configure external terminal function block.

Error: 144.65 (9041hex | 36929dec)

Description: Relay stuck

 

 

Cause

Measure

The auxiliary contact of the relay is not opening.

Replace relay.

Relay is not opening.

Replace relay.

Error: 144.66 (9042hex | 36930dec)

Description: Timeout when relay switches

 

 

Cause

Measure

Relay does not open or close within the timeout time.

Replace relay.

The auxiliary contact does not follow the changed relay switching state

Replace relay.

Error: 144.67 (9043hex | 36931dec)

Description: Fuse is high-impedance

 

 

Cause

Measure

The sub-fuse or main fuse has tripped.

Replace fuses.

Error: 144.68 (9044hex | 36932dec)

Description: Current limiting off limit > Current limiting on limit

 

 

Cause

Measure

The voltage limits are parameterized incorrectly. The "Current limiting off" switching threshold must be greater than the "Current limiting on" switching threshold.

Correct the limits in MOVISUITE® under [Energy storage unit] > [Fuse protection] and update the configuration data.

Error: 144.80 (9050hex | 36944dec)

Description: The connected energy storage unit must be disconnected across all poles

 

 

Cause

Measure

The energy storage unit must be disconnected across all poles to use this operating mode.

Switch off energy storage unit using isolation switch.

Error: 144.128 (9080hex | 36992dec)

Description: Pointer on scope data buffer is zero pointer or data buffer size is 0

 

 

Cause

Measure

The pointer on the scope data buffer is the zero pointer.

Transfer pointer to valid data buffer variable.

The data buffer size is 0.

Set data buffer to a sufficient size.

Error: 144.129 (9081hex | 36993dec)

Description: Cycle time smaller than minimum permitted cycle time

 

 

Cause

Measure

Cycle time is smaller than the minimum permitted cycle time.

Adapt value of cycle time.

Error: 144.130 (9082hex | 36994dec)

Description: Sampling cycle is not an integer multiple of the cycle time

 

 

Cause

Measure

The sampling cycle is not an integer multiple of the cycle time.

Set sampling cycle to an integer multiple of the cycle time.

Error: 144.131 (9083hex | 36995dec)

Description: Measuring time is not an integer multiple of the sampling cycle.

 

 

Cause

Measure

The measuring time is not an integer multiple of the sampling cycle.

Set measuring time to an integer multiple of the sampling cycle.

Error: 144.132 (9084hex | 36996dec)

Description: No channels assigned

 

 

Cause

Measure

No channels have been assigned.

Assign at least one channel using the MapChannel method.

Error: 144.133 (9085hex | 36997dec)

Description: Trigger position is outside the permitted limits

 

 

Cause

Measure

The trigger position is outside of the limits 0.0 and 1.0.

Set trigger position to value between 0.0 and 1.0.

Error: 144.134 (9086hex | 36998dec)

Description: Invalid trigger channel number

 

 

Cause

Measure

Channel is deactivated.

Activate channel using associated xEnable flag.

Channel is unused.

Select number of a channel that is being used.

Error: 144.135 (9087hex | 36999dec)

Description: Transfer zero pointer to external trigger input

 

 

Cause

Measure

A zero pointer has been transferred to the external trigger input.

Transfer pointer to a valid REAL variable.

Error: 144.136 (9088hex | 37000dec)

Description: Quantity of data to be recorded exceeds size of data buffer

 

 

Cause

Measure

Buffer is too small.

Increase size of buffer.

Too many channels occupied.

Reduce number of occupied channels.

A sampling cycle that is too small has been set.

Increase the sampling cycle.

Error: 144.137 (9089hex | 37001dec)

Description: No file name assigned

 

 

Cause

Measure

No file name has been assigned.

Assign file name.

Error: 144.138 (908Ahex | 37002dec)

Description: Line text too long

 

 

Cause

Measure

The signal names of the channels are too long for the size of the line buffer.

Select shorter signal names for the channels.

Error: 144.139 (908Bhex | 37003dec)

Description: Initialization frozen in "Start" condition

 

 

Cause

Measure

The function blocks could not be linked to the license manager.

Update MOVIKITS®.

Error: 144.140 (908Chex | 37004dec)

Description: Initialization frozen in "SetupVariables" condition

 

 

Cause

Measure

Measurement structure could not be linked to function block.

Update MOVIKIT® software modules.

Error: 144.141 (908Dhex | 37005dec)

Description: Initialization frozen in "InitInternal" condition

 

 

Cause

Measure

The pointer on the scope data buffer is a zero pointer.

Transfer pointer to valid data buffer variable.

The data buffer size is 0.

Set data buffer to a sufficient size.

The data buffer size is an integer multiple of 4.

Set data buffer size to integer multiple of 4.

Error: 144.160 (90A0hex | 37024dec)

Description: Cycle time smaller than minimum permitted cycle time

 

 

Cause

Measure

The cycle time is smaller than the minimum permitted cycle time.

Set cycle time to a value => the minimum permitted cycle time.

Error: 144.161 (90A1hex | 37025dec)

Description: Invalid interval time

 

 

Cause

Measure

The interval cycle is not an integer multiple of the cycle time.

Set interval time to an integer multiple of the cycle time.

Error: 144.162 (90A2hex | 37026dec)

Description: No assigned channels

 

 

Cause

Measure

No channels have been assigned.

Assign at least one channel using the MapChannel method.

Error: 144.163 (90A3hex | 37027dec)

Description: Line text too long for size of line buffer

 

 

Cause

Measure

The signal names of the channels are too long.

Select shorter signal names for the channels.

Error: 144.164 (90A4hex | 37028dec)

Description: Initialization frozen in "Start" condition

 

 

Cause

Measure

The function blocks could not be linked to the license manager.

Update MOVIKIT® software modules.

Error: 144.165 (90A5hex | 37029dec)

Description: Initialization frozen in "SetupVariables" condition

 

 

Cause

Measure

Measurement structure could not be linked to function block.

Update MOVIKIT® software modules.

Error: 144.166 (90A6hex | 37030dec)

Description: Initialization frozen

 

 

Cause

Measure

Initialization is frozen.

Update MOVIKIT® software modules.

Error: 144.192 (90C0hex | 37056dec)

Description: Timeout: No feedback from connected axes that they are at a standstill

within a specified time

 

 

Cause

Measure

The axes were not put into standstill and output stage inhibit.

Stop the axes and put them into output stage inhibit before operating mode "DC Synchronization" is started.

Error: 144.193 (90C1hex | 37057dec)

Description: Error synchronizing DC link

 

 

Cause

Measure

The fault can be caused as follows:

– Supply system has failed.

– The voltages are outside the valid operating limits.

Check voltage supply.

Error: 144.194 (90C2hex | 37058dec)

Description: Timeout: The current step has taken longer than expected

 

 

Cause

Measure

A device fault is active.

Check the device for active device faults which lead to an output stage inhibit, for example.

The infeed power is too low.

Check whether the application limits of the device allow a power supply.

Error: 144.195 (90C3hex | 37059dec)

Description: External function block "IOConnectorDCSync" not linked

 

 

Cause

Measure

The linking of the external block is missing.

Link the external block.

Error: 144.196 (90C4hex | 37060dec)

Description: Parameter error: The output stage side to which the energy storage unit has been connected is not plausible

 

 

Cause

Measure

Error in parameter communication with MOVISUITE®.

Under [Data management] in the controller configuration in MOVISUITE®, download the data using "Update configuration data".

Error: 144.197 (90C5hex | 37061dec)

Description: Load-break switch open during active synchronization/isolating procedure

 

 

Cause

Measure

The load-break switch/circuit breaker was opened manually while "DC synchronization" operating mode should have synchronized and connect the storage unit.

– Close load-break switch/circuit breaker.

– Restart synchronization.

Error: 144.198 (90C6hex | 37062dec)

Description: Parameterization not compatible with "DC Synchronization" operating mode

 

 

Cause

Measure

The energy storage unit has been configured as "non-separable" in MOVISUITE® and "DC synchronization" operating mode was selected.

Adapt the parameterization in MOVISUITE®.

Error: 144.199 (90C7hex | 37063dec)

Description: A non-permissible voltage deviation was detected via the measuring line at the energy storage unit

 

 

Cause

Measure

The main fuse of the energy storage unit was tripped.

Check the main fuse of the energy storage unit.

There is a wire break in the measuring cable.

– Check measuring line for wire break.

– Check for correct connection to device and storage unit.

Error: 144.200 (90C8hex | 37064dec)

Description: Overload of the braking resistor

 

 

Cause

Measure

The braking resistor connected to the MDP92A is signaling an overload. The energy storage unit was immediately disconnected, and synchronization of the energy storage unit is currently not possible.

Allow the braking resistor to cool down.

Error: 144.201 (90C9hex | 37065dec)

Description: The K1 synchronizing contactor is not opening

 

 

Cause

Measure

The K1 synchronizing contactor is welded.

Check the functionality of the contactor.

Wire break in control cable to contactor.

Check the control cable and connection points.

Error: 144.202 (90CAhex | 37066dec)

Description: Division by 0 detected

 

 

Cause

Measure

The voltage at the energy storage measuring line

was 0V during a charging test.

– Perform a reset.

– Check the energy storage measuring cable.

Error: 144.203 (90CBhex | 37067dec)

Description: Wire break detected in energy storage measuring cable

 

 

Cause

Measure

The main fuse of the energy storage unit was tripped.

Check the main fuse of the energy storage unit.

There is a wire break in the measuring cable.

Check the measuring line for wire break and correct the connection to the device and storage unit.

Fuse of measuring cable has tripped.

Check the fuse.

Error: 144.204 (90CChex | 37068dec)

Description: Contactor K1 is not connected and has been actuated

 

 

Cause

Measure

Wire break in control cable to contactor.

Check the control cable for wire break and correct connection.

Main fuse of the storage unit was tripped.

Check the fuse.

Error: 144.205 (90CDhex | 37069dec)

Description: Device fault active

 

 

Cause

Measure

A device fault is active.

For measures to correct the fault, refer to the instruction concerning the respective device fault.

Error: 144.206 (90CEhex | 37070dec)

Description: Energy storage unit is fully charged, charging test cannot be performed

 

 

Cause

Measure

The energy storage unit is almost fully charged, no voltage increase can be generated and therefore no more charge can be fed in.

– Wait until the voltage of the energy storage unit has dropped by several volts.

or

– Use the discharge unit to discharge the energy storage unit somewhat (e.g. by 5 V).

Error: 144.207 (90CFhex | 37071dec)

Description: Check for disconnection of energy storage unit failed

 

 

Cause

Measure

Energy storage unit is still connected.

Check switching status of the contactors.

Error: 144.208 (90D0hex | 37072dec)

Description: No axis linked for automatic idle state checking

 

 

Cause

Measure

The automatic checking of the idle state and the output stage inhibit of all axis group members was not deactivated via MOVISUITE®.

Deactivate the check in MOVISUITE® under [Operating modes] > [DC link synchronization].

INFORMATION

Idle state and output stage inhibit must then be ensured by the user before using DC synchronization operating mode.

None of the connected axis group members have been linked to the "Energy interface" to the MOVIKIT® PE system.

Link all axis group members present in the DC link to the MOVIKIT® PE system in MOVISUITE® under [Energy interface] in the parameter tree of the axes.

Error: 144.209 (90D1hex | 37073dec)

Description: Contactor K3 possibly welded

 

 

Cause

Measure

Contactor K3 may possibly be welded. The charging test during the disconnection procedure failed.

Check the contactors for welding.

Error: 144.210 (90D2hex | 37074dec)

Description: Storage voltage is outside of the tolerance band

 

 

Cause

Measure

The storage voltage is outside of the permitted tolerance band (e.g. negative voltage less than -30 V or the voltage is 30 V above the application limit).

Discharge the storage unit manually.

Error: 144.211 (90D3hex | 37075dec)

Description: At least one contactor is not signaling an open switching status during the MRCD test

 

 

Cause

Measure

A wire break or bad contact is present in the control or feedback signaling cables.

Check the control and feedback signaling cables of the contactors.

The contactors are welded.

Check the contactors for welding.

Error: 144.212 (90D4hex | 37076dec)

Description: Contactor K3 feedback contact

 

 

Cause

Measure

Contactor K3 is signaling an unsuitable switching status (e.g. closed, whereas it should be open).

Check the contactor for welding.

A wire break or bad contact is present in the control or feedback signaling cables.

Check the control and feedback signaling cables of the contactors.

Error: 144.213 (90D5hex | 37077dec)

Description: Contactor K1 feedback contact

 

 

Cause

Measure

A wire break or bad contact is present in the control or feedback signaling cables.

Check the control and feedback signaling cables of the contactors.

Contactor K1 is signaling an unsuitable switching status (e.g. closed, whereas it should be open).

Check the contactor for welding.

Error: 144.214 (90D6hex | 37078dec)

Description: IO communication error: The IO connector of the "DC synchronization" operating mode is signaling that its values are incorrect

 

 

Cause

Measure

The SBusPLUS communication is faulty and the IO module which supplies the values is not accessible.

– Check the SBusPLUS communication.

– Check the cabling of the SBusPLUS.

The interface to the "LogicalDevice" of the IO module has not been linked.

– Program the link.

or

– Disable the checking via Property. More information about this can be found in the manual.

Error: 144.215 (90D7hex | 37079dec)

Description: Current limits for test current implausible

 

 

Cause

Measure

CurrentLimit low (50100.47) is greater than CurrentLimit high (50100.48).

Contact SEW-EURODRIVE Service.

Error: 144.224 (90E0hex | 37088dec)

Description: The connected energy storage unit is signaling a general error

 

 

Cause

Measure

Internal error

Contact SEW-EURODRIVE Service.

Error: 144.225 (90E1hex | 37089dec)

Description: The connected energy storage unit is signaling overtemperature

 

 

Cause

Measure

The energy storage unit is being heavily loaded by high currents.

Shut down the system and allow storage unit to cool.

If the fault occurs again, contact SEW-EURODRIVE service.

The outside temperature is high, or there is a high temperature inside the switch cabinet.

– Check the ventilation.

– Clean the dust filters.

Error: 144.226 (90E2hex | 37090dec)

Description: The connected energy storage unit is signaling low temperature

 

 

Cause

Measure

Temperature in the control cabinet is too low.

Move storage unit into a suitable environment.

Error: 144.227 (90E3hex | 37091dec)

Description: The connected energy storage unit is signaling wire break

 

 

Cause

Measure

The fault can be caused as follows:

– A wire break has occurred.

– There are loose contacts in the communication cables to the storage unit.

Check the communication lines to the storage unit for loose contacts or wire break.

Error: 144.228 (90E4hex | 37092dec)

Description: The connected energy storage unit is signaling overvoltage

 

 

Cause

Measure

Overvoltage is present in at least one of the cells in the storage unit.

Energy storage unit discharged.