Schematic workflow for project planning

The following flow diagram illustrates the drive selection procedure for a positioning drive. The drive consists of a gearmotor that is supplied by an inverter.

Required information about the machine to be driven

  • Technical data and ambient conditions.
  • Positioning accuracy
  • Speed setting range
  • Calculating the travel cycle

Calculate the relevant application data

  • Travel diagram
  • Rotational speeds
  • Static, dynamic torques
  • Regenerative power

Gear unit selection

  • Defining gear unit type, gear unit size, gear unit ratio, and gear unit design.
  • Checking the positioning accuracy.
  • Checking the gear unit load.
  • Checking the input speed.

Motor selection

  • Maximum torque
  • With dynamic drives: effective torque at medium speed
  • Maximum speed
  • Observe dynamic and thermal torque curves.
  • Motor equipment (brake, plug connector, thermal motor protection, etc.)

Inverter selection

  • Selecting the communication variant
  • Selecting the safety feature.
  • Determining the control mode
  • Motor/inverter assignment
  • Check if the inverters fulfill the duration and overload requirements.

Select the braking resistor

  • Checking if the braking resistor fulfills the duration and overload requirements.
  • Observe braking resistor assignment.

Select other system components

  • Motor and supply system cables
  • Signal and encoder cables
  • EMC accessories

Selecting the 24 V voltage supply

  • Determine the current demand of the 24 V voltage supply.
  • Observe the requirements for the voltage tolerance.

Ensure that all requirements have been met.