FCB 21 Brake test

 

Note that this configuration menu is only displayed if the function is activated in the "Basic settings" configuration menu under "Additional functions".

"Use advanced settings" deactivated

Parameter designation

Description

Basic settings (settings of the general test parameters)

Use advanced settings

Activate display and use of the advanced settings.

Default value: Off

Index: 8521.20, Bit0

IEC name: Parameter.Fcb21BrakeTest.UseExtendedSettings

Direction of rotation

Select the direction of the generated torque:

  • Positive and negative direction of rotation
  • Positive direction of rotation
  • Negative direction of rotation

The "positive" or "negative" directions refer to rising or falling values of the relevant encoder in DT1.

Index: 8521.1

IEC name: Parameter.Fcb21BrakeTest.TestMode

Torque input relative

Motor torque to be generated for testing the brake.

The torque is a relative torque with reference to the motor. Any additional load torque in the application must be taken into account by the user in terms of magnitude and direction when specifying the torque.

(in % of nominal motor torque)

Default value: 100.0

Index: 8521.3 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.TestTorque

Test duration

Time interval for applying the torque to the applied brake

(in ms)

Default value: 1000

Index: 8521.6 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.TestTime

Measured motor torque relative

Measured proportion of the torque applied by the motor during the brake test. The value is displayed each time the brake test is performed.

(in ms)

Index: 8521.9 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.LoggedTorque

Actual values (display of status and test results)

Brake test active

Indicates whether the brake test is active.

Index: 8521.8, Bit0

IEC name: Parameter.Fcb21BrakeTest.Status

Brake test aborted

Indicates whether an active brake test has been aborted, e.g. by revoking the enable, controller inhibit or fault status.

Index: 8521.8, Bit1

IEC name: Parameter.Fcb21BrakeTest.Status

Test result NOK

Indicates that the brake test has not been passed, e.g. due to excessive movement during the test.

Index: 8521.8, Bit2

IEC name: Parameter.Fcb21BrakeTest.Status

Test result OK

Indicates that the brake test has been passed and the brake has been able to hold the torque.

Index: 8521.8, Bit3

IEC name: Parameter.Fcb21BrakeTest.Status

"Use advanced settings" activated

Parameter designation

Description

Basic settings (settings of the general test parameters)

Use advanced settings

Activate display and use of the advanced settings.

Default value: Off

Index: 8521.20, Bit0

IEC name: Parameter.Fcb21BrakeTest.UseExtendedSettings

Direction of rotation

Select the direction of the generated torque:

  • Positive and negative direction of rotation
  • Positive direction of rotation
  • Negative direction of rotation

The "positive" or "negative" directions refer to rising or falling values of the relevant encoder in DT1.

Index: 8521.1

IEC name: Parameter.Fcb21BrakeTest.TestMode

Determine load torque

  • On
    The application-specific load torque is determined automatically by FCB 21.
  • Off
    The user specifies the application-specific load torque as a constant load torque.

Index: 8521.23, Bit0

IEC name: Parameter.Fcb21BrakeTest.MeasLoadTorque

Load torque

INFORMATION: Can only be configured if "Determine load torque" is deactivated.

Existing application-specific load torque.

The direction of the load torque is defined by the sign when entered (e.g. -20 Nm).

(in Nm)

Default value: 0.000

Index: 8521.24 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.LoadTorque

Check load torque

INFORMATION: Can only be configured if "Determine load torque" is deactivated.

Select whether the configured "load torque" is to be checked by FCB 21 using its own measurement.

Default value: No

Index: 8521.30

IEC name: Parameter.Fcb21BrakeTest.CheckLoadTorque

Permitted load torque tolerance

INFORMATION: Can only be configured if "Check load torque" is activated.

Permitted tolerance for the load torque

The configured value is taken into account as a ± tolerance for the specified "load torque".

(in Nm)

Default value: 1.000

Index: 8521.31 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.LoadTorqueTolerance

Test duration

Time interval for applying the torque to the applied brake

(in ms)

Default value: 1000

Index: 8521.6 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.TestTime

Duration of torque buildup

Time interval for building up the torque against the applied brake

(in ms)

Default value: 1000

Index: 8521.25 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.TestTorqueRampUpPeriod

Duration of torque reduction

Time interval for reducing the torque against the applied brake

(in ms)

Default value: 1000

Index: 8521.26 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.TestTorqueRampDownPeriod

Activate test for 2 brakes

Activate test for a 2nd brake. The 2nd brake is automatically tested after the 1st brake.

INFORMATION: Testing 2 brakes requires additional wiring for separate control of the brakes. See chapter Brake test – static for additional information.

Default value: Off

Index: 8521.32, Bit0

IEC name: Parameter.Fcb21BrakeTest.Test2Brakes

Brake 1/brake 2 (settings of specific test parameters for brake 1/2)

Encoder selection

Select the relevant encoder that checks for possible movement during the test:

  • Actual speed source
  • Actual position source

Index for brake 1: 8521.29

Index for brake 2: 8521.59

IEC name for brake 1: Parameter.Fcb21BrakeTest.EncSelection

IEC name for brake 2: Parameter.Fcb21BrakeTest.EncSelection2

Actual speed source

Displays the current encoder assignment for "actual speed source" in DT1

Default value: Encoder 1

Index: 8565.2

IEC name: Parameter.EncoderAssignment1.ActualSpeedSource

Actual position source

Displays the current encoder assignment for "actual position source" in DT1

Default value: Encoder 1

Index: 8565.3

IEC name: –

Permitted movement during testing

Permitted movement during the brake test

If the value is exceeded, the test result is NOK.

(in user units)

Index for brake 1: 8521.27 (Int 32)

Index for brake 2: 8521.57 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.AllowedMovementOnTest

IEC name for brake 2: Parameter.Fcb21BrakeTest.AllowedMovementOnTest2

Mechanical backlash

A mechanical backlash can be entered. The value is added internally to the "permitted movement during testing".

(in user units)

Index for brake 1: 8521.28 (Int 32)

Index for brake 2: 8521.58 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.BackSlash

IEC name for brake 2: Parameter.Fcb21BrakeTest.BackSlash2

Torque input

Torque for testing the brake

An application-specific load torque is taken into account internally by FCB 21 (determined load torque or input at "Load torque").

(in Nm)

Default value: 0.000

Index for brake 1: 8521.21 (Int 32)

Index for brake 2: 8521.51 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.TestTorqueAbs

IEC name for brake 2: Parameter.Fcb21BrakeTest.TestTorqueAbs2

Torque input relative – display value

Displays the converted value of the "torque input".

Only the "torque input " without load torque is taken into account here.

(in % of nominal motor torque)

Index for brake 1: 8521.22 (Int 32)

Index for brake 1: 8521.52 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.LoadTorqueRelDisplay

IEC name for brake 2: Parameter.Fcb21BrakeTest.LoadTorqueRelDisplay2

Brake release time in DT1

Current brake release time in DT1

(in s)

Index: 8355.3 (Int 32)

IEC name: Parameter.Brake1.ReleaseTime

Brake application time in DT1

Current brake application time in DT1

(in s)

Index: 8355.4 (Int 32)

IEC name: Parameter.Brake1.ApplicationTime

Brake release time

Input of an additional brake release time, e.g. when testing an external brake. FCB 21 compares the setting value with "Brake release time in DT1" and takes the larger value into account internally.

(in s)

Default value: 0.000

Index for brake 1: 8521.33

Index for brake 2: 8521.60

IEC name for brake 1: Parameter.Fcb21BrakeTest.BrakeReleaseTime

IEC name for brake 2: Parameter.Fcb21BrakeTest.BrakeReleaseTime2

Brake application time

Input of an additional brake application time, e.g. when testing an external brake. FCB 21 compares the setting value with "Brake application time in DT1" and takes the larger value into account internally.

(in s)

Default value: 0.000

Index for brake 1: 8521.34

Index for brake 2: 8521.61

IEC name for brake 1: Parameter.Fcb21BrakeTest.BrakeApplicationTime

IEC name for brake 2: Parameter.Fcb21BrakeTest.BrakeApplicationTime2

Actual values (display of status and test results irrespective of the tested brake)

Brake test active

Indicates that the brake test is active.

Index: 8521.8, Bit0

IEC name: Parameter.Fcb21BrakeTest.Status

Brake test aborted

Indicates that an active brake test has been aborted, e.g. by revoking the enable, controller inhibit or fault status.

Index: 8521.8, Bit1

IEC name: Parameter.Fcb21BrakeTest.Status

Load torque determined/specified

Indicates the load torque determined by FCB 21 or specified by the user at "Load torque".

(in Nm)

Index: 8521.11 (Int 32)

IEC name: Parameter.Fcb21BrakeTest.LoggedLoadTorque

Actual values – brake 1/brake 2 (status and test results of brake 1/2)

Test result NOK

Indicates that the brake test has not been passed, e.g. due to excessive movement during the test.

Index for brake 1: 8521.8, Bit2

Index for brake 2: 8521.8, Bit4

IEC name: Parameter.Fcb21BrakeTest.Status

Test result OK

Indicates that the brake test has been passed and the brake has been able to hold the torque.

Index for brake 1: 8521.8, Bit3

Index for brake 2: 8521.8, Bit5

IEC name: Parameter.Fcb21BrakeTest.Status

Apply brake signal

INFORMATION: Displayed only if "Activate test for 2 brakes" is active.

Indicates that the brake is applied for testing.

Index for brake 1: 8521.8, Bit6

Index for brake 2: 8521.8, Bit7

IEC name: Parameter.Fcb21BrakeTest.Status

Measured motor torque

Proportion of the total torque generated by the motor during the brake test.

(in Nm)

Index for brake 1: 8521.10 (Int 32)

Index for brake 2: 8521.40 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.LoggedAbsTorque

IEC name for brake 2: Parameter.Fcb21BrakeTest.LoggedAbsTorque2

Total torque

Torque with which the brake was tested.

(in Nm)

Index for brake 1: 8521.12 (Int 32)

Index for brake 2: 8521.42 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.LoggedAbsSumTorque

IEC name for brake 2: Parameter.Fcb21BrakeTest.LoggedAbsSumTorque2

Measured movement

Movement determined during the brake test.

(in user units)

Index for brake 1: 8521.13 (Int 32)

Index for brake 2: 8521.43 (Int 32)

IEC name for brake 1: Parameter.Fcb21BrakeTest.MovementOnTest

IEC name for brake 2: Parameter.Fcb21BrakeTest.MovementOnTest2