Error 120 – MultiAxisController
Error: 120.1 (7801hex | 30721dec) Description: Lag error outside the lag error window | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The acceleration ramps are too short. | Extend the acceleration ramps. | |
The wrong inverter control parameter has been selected. | Check the stiffness, freedom from play and inertia of the load in MOVISUITE®. | |
Position encoder inverted or not installed correctly on the track. | Check the installation and connection of the position encoder. | |
Wiring faulty. | Check the wiring of encoder, motor, and line phases. | |
The P gain setting of the position controller is too small. | Increase the P gain in MOVISUITE® under [Position controller]. | |
There is a mechanical stiffness or blockage. | – Check the mechanical components for stiffness. – Check the mechanical components for blockage. | |
Lag error window setting too small. | Increase the lag error window in MOVISUITE® under [Monitoring functions]. | |
Error: 120.3 (7803hex | 30723dec) Description: Position of EtherCAT® encoder invalid | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The input variable of the encoder interface is inverted. | – Check whether input variable "xValueValid" of the encoder interface is set to low active. – Check the process data interconnection of the inverter. | |
The EtherCAT® encoder has detected an error. | – Check the startup parameters. – Check the settings on the encoder. – Check the wiring. – Check interference sources (light beam interrupted, reflector, signal cables, etc.). – Replace the encoder. | |
Error: 120.4 (7804hex | 30724dec) Description: Object interface not linked | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Error: 120.5 (7805hex | 30725dec) Description: Conversion of the object interface failed | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Error: 120.6 (7806hex | 30726dec) Description: The total gear unit ratio is 0 | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.7 (7807hex | 30727dec) Description: An index variable is outside the valid range of values | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.8 (7808hex | 30728dec) Description: Invalid value | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.9 (7809hex | 30729dec) Description: Invalid value | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.10 (780Ahex | 30730dec) Description: Skew error is outside the skew error window | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Wiring faulty. | Check the wiring of encoder, motor, and line phases. | |
There is a mechanical stiffness or blockage. | – Check the mechanical components for stiffness. – Check the mechanical components for blockage. | |
The skew window setting is too small. | Increase the skew window in MOVISUITE® under [Monitoring functions]. | |
The skew compensation is not permitted. | Check the "Allow skew" parameter In MOVISUITE® under [MultiAxisController control function]. If the "Manual" setting has been defined, check the value of the IEC variables. | |
The compensation speed or compensation acceleration of the compensation controller is insufficient. | Check the maximum acceleration and speed in MOVISUITE® under [MultiAxisController control function]. | |
The P gain setting for the skew compensation is too small. | Increase the P gain in MOVISUITE® under [MultiAxisController control function]. | |
Error: 120.11 (780Bhex | 30731dec) Description: Wrong status bit on status word 1 of an inverter | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The status bit of status word 1 of an inverter is wrong. Bit 13 of status word 1 of the inverter must be "Encoder 2 referenced". | Change bit 13 to "Encoder 2 referenced" in MOVISUITE® under [Setpoint values] > [Status word 1]. | |
Error: 120.12 (780Chex | 30732dec) Description: Wrong actual position source of an inverter | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Wrong actual position source of an inverter selected. The actual position source must be encoder 1. | Activate the "Position control" parameter for the motor encoder in MOVISUITE® under [Drive train AS1] and deactivate for the external encoder. | |
Error: 120.13 (780Dhex | 30733dec) Description: External encoder for axis group member on MDD double-axis module | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
An external encoder has been activated in MOVISUITE® under [Basic settings] for an axis group member that is a double axis. | – Deselect the relevant external encoder in MOVISUITE® under [Basic settings]. – Use single-axis module with external encoder connection. | |
Error: 120.14 (780Ehex | 30734dec) Description: No external encoder taken into consideration | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The wrong encoder source has been selected. | – Check the encoder source in MOVISUITE® under [MultiAxisController control function]. – Check the encoder source in MOVISUITE® under [Encoder evaluation]. | |
No external encoder taken into consideration in MOVISUITE® under [Basic settings]. | Take an external encoder into consideration in MOVISUITE® under [Basic settings]. | |
Error: 120.15 (780Fhex | 30735dec) Description: Combined encoder evaluation not activated | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The combined encoder evaluation has not been activated in MOVISUITE® under [Basic settings]. | Activate "Combined encoder evaluation" in MOVISUITE® under [Basic settings]. | |
The wrong encoder source has been selected. | – Check the encoder source in MOVISUITE® under [MultiAxisController control function]. – Check the encoder source in MOVISUITE® under [Encoder evaluation]. | |
Error: 120.16 (7810hex | 30736dec) Description: Calculated default gain for balance controller torque is 0 | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.17 (7811hex | 30737dec) Description: Associated axis group members exceed connected axis group members | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Too many axis group members declared as associated in MOVISUITE® under [Basic settings]. | – Check the number of associated axis group members in MOVISUITE® under [Basic settings]. – Check the number of axis group members beneath the software node in MOVISUITE®. | |
Error: 120.18 (7812hex | 30738dec) Description: Error in license mechanism | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.19 (7813hex | 30739dec) Description: Number of considered external encoders not equal to number of associated axis group members | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Too many external encoders considered in MOVISUITE® under [Basic settings]. | – Check in MOVISUITE® > [Basic settings] > External encoders. – Check in MOVISUITE® > [Basic settings] > Associated axis group members. | |
Error: 120.20 (7814hex | 30740dec) Description: Distance between external encoder and motor encoder outside permitted limits | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The mechanical coupling between the two encoders is no longer present (e.g. by carrying wheel in the air). | Check mechanical coupling. | |
One of the encoders is blocked, e.g. by: – Vertical drive is grounded. – Blocked. | Clear the blockage. | |
The absolute distance window is too small. | Increase the absolute distance window. | |
The flexibility of the mechanical components is too large. | Check the mechanical components. | |
The slip window is too small. | Increase the slip window. | |
The slip of the mechanical components is too large. | Check the mechanical components. | |
Too much encoder noise or quantization. | Consider the noise and quantization for the absolute distance window. | |
Error: 120.21 (7815hex | 30741dec) Description: Dynamics of external encoder outside permitted limits | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The speed of the encoder value is greater than the configured maximum speed. | Determine the cause of high speed and rectify. | |
Maximum speed is too low. | Increase the maximum speed. | |
Maximum acceleration or maximum deceleration is too low. | Increase the maximum acceleration or maximum deceleration. | |
Too much encoder noise or quantization. | Consider the noise and quantization in the "Encoder noise and quantization" setting. | |
The acceleration and deceleration of the encoder value is greater than the configured maximum acceleration or maximum deceleration. | Determine the cause of high acceleration or deceleration and rectify. | |
Error: 120.22 (7816hex | 30742dec) Description: Self-reset of dynamic monitoring of external encoder failed | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Monitoring time is too short. | Increase the monitoring time. | |
Monitoring window is too small. | Increase the size of monitoring window. | |
The distance covered since the dynamic violation is too great. | Rectify the cause of excessive distance. | |
Error: 120.23 (7817hex | 30743dec) Description: Torque ratios of all axis group members are 0 | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The data words for the load distribution in the fieldbus interface are set to 0. | Check the data words for the load distribution in the fieldbus interface. | |
The torque ratios for all axis group members have been set to 0. | Select a torque ratio > 0 for at least one axis group member in MOVISUITE® under [MultiAxisController control function]. | |
Error: 120.24 (7818hex | 30744dec) Description: Setpoint position of lifting axis not initialized
| ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The setpoint position of the lifting axis has not yet been set to the actual position. | Enable the lifting axis once only via enable signals after starting the controller. | |
Error: 120.25 (7819hex | 30745dec) Description: Invalid error response for "Setpoint position of lifting axis for anti-sway control not initialized in lifting axis". error | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The set error response is not supported. | Select valid error response (e.g. "No response", "Warning + No response" or "Fault + Central stop profile"). | |
Error: 120.96 (7860hex | 30816dec) Description: Object interface not linked | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Error: 120.97 (7861hex | 30817dec) Description: Conversion of object interface of type has failed | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Error: 120.98 (7862hex | 30818dec) Description: Operating mode not supported | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The set operating mode is not supported. | Select a valid operating mode. | |
Error: 120.129 (7881hex | 30849dec) Description: Object interface not linked | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Internal fault | – Restart the controller. – Contact SEW‑EURODRIVE Service. | |
Error: 120.130 (7882hex | 30850dec) Description: Access to subordinate axis group member blocked | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
A control signal source with a higher priority is preventing access to an axis group member. | Switch off control signal source of the subordinate axis group member. | |
Error: 120.131 (7883hex | 30851dec) Description: Access to subordinate axis group member cannot be returned | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | – Restart the controller. – Contact SEW‑EURODRIVE Service. | |
Error: 120.132 (7884hex | 30852dec) Description: Index variable outside valid range of values | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | Contact SEW‑EURODRIVE Service. | |
Error: 120.133 (7885hex | 30853dec) Description: Referencing: Invalid reference travel type for readjustment | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
An invalid reference travel type has been selected for the readjustment. | – Check the reference travel type. – Deactivate readjustment. | |
Error: 120.134 (7886hex | 30854dec) Description: Referencing: Readjustment only possible with 2 axis group members | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Referencing with activated readjustment with more than 2 axis group members has been started. | – Reduce number of subordinate axis group members. – Deactivate the readjustment in MOVISUITE® under [Controller functions] > [Reference travel]. | |
Error: 120.135 (7887hex | 30855dec) Description: Referencing: Readjustment cannot be used in combination with type "User" as a logical link of the hardware limit switch | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
An invalid logical link of the hardware limit switch for the readjustment has been selected. | – Change the logical link of the hardware limit switch in MOVISUITE® under [Monitoring functions] > [Hardware limit switch]. – Deactivate the readjustment in MOVISUITE® under [Controller functions]. | |
Error: 120.136 (7888hex | 30856dec) Description: Conversion of object interface failed | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The library version does not match the code-generated IEC project. | Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". Update the project in MOVISUITE® in the configuration of the controller under [IEC project] by clicking "Update IEC project". | |
Internal fault | – Restart the controller. – Contact SEW‑EURODRIVE Service. | |
Error: 120.137 (7889hex | 30857dec) Description: Error in license mechanism | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | – Restart the controller. – Contact SEW‑EURODRIVE Service. | |
Error: 120.138 (788Ahex | 30858dec) Description: "Cascading" function not activated | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The "Cascading" function has not been activated in MOVISUITE® under [Basic settings]. | Activate the "Cascading" function in MOVISUITE® under [Basic settings]. | |
Error: 120.139 (788Bhex | 30859dec) Description: "Enabling of up to 4 axis group members" not activated | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The "Enabling of up to 4 axis group members" function has not been activated in MOVISUITE® under [Basic settings]. | Activate the "Enabling of up to 4 axis group members" function in MOVISUITE® under [Basic settings]. – Reduce the number of subordinate axis group members to 2. | |
Error: 120.140 (788Chex | 30860dec) Description: "Torque priority" and "Skew priority" or "Priority change at runtime" functions not activated | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The "Torque priority" and "Skew priority" functions have not been activated in MOVISUITE® under [Basic settings]. | Activate the "Torque priority" and "Skew priority" functions in MOVISUITE® under [Basic settings]. – Do not change over priority at runtime. | |
The "Priority change at runtime" function has not been activated in MOVISUITE® under [Basic settings]. | Activate the "Priority change at runtime" function in MOVISUITE® under [Basic settings] > [Functions used]. – Do not change over priority at runtime. | |
Error: 120.141 (788Dhex | 30861dec) Description: Different priorities selected | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The priority selected in MOVISUITE® under [MultiAxisController] > [Control function] does not match the priority under [Basic settings] > [Functions used]. | Set the priority to match the priority under [Basic settings] > [Functions used] in MOVISUITE® under [MultiAxisController] > [Control function]. | |
Error: 120.142 (788Ehex | 30862dec) Description: Referencing: Parameter adjustment service timeout | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Internal fault | – Restart the controller. – Contact SEW‑EURODRIVE Service. | |
Error: 120.143 (788Fhex | 30863dec) Description: Referencing: Number of associated axis group members less than number of connected axis group members | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The number of associated axis group members is too few for referencing. | Check the number of axis group members in MOVISUITE® under [Basic settings]. | |
Error: 120.144 (7890hex | 30864dec) Description: "Cornering" function not activated | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The "Cornering" function is not activated in the priority of "Torque" balancing in MOVISUITE® under [MultiAxisController – Control function]. | Set the "Cornering" setting to "positive direction of travel" or "negative direction of travel" in the priority of "Torque" balancing in MOVISUITE® under [MultiAxisController – Control function]. | |
Error: 120.145 (7891hex | 30865dec) Description: Referencing: Hardware limit switch connections swapped | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The fault can be caused as follows: – The positive hardware limit switch was hit with a negative direction of rotation or – The negative hardware limit switch was hit with a positive direction of rotation. | – Check whether the hardware limit switch connections have been swapped. – Check the effective direction of the drive. | |
Error: 120.146 (7892hex | 30866dec) Description: Referencing: Readjustment > monitoring time exceeded | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The monitoring time for readjustment has been exceeded during referencing. | – Select a longer monitoring time. – Increase the search speed or search acceleration. – Check the function of hardware limit switch. – Check the user units. – Check the mechanical transmission elements. | |
Error: 120.147 (7893hex | 30867dec) Description: Referencing: Readjustment > monitoring distance exceeded | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The monitoring distance for readjustment has been exceeded during referencing. | – Select a longer monitoring distance. – Increase the search speed or search acceleration. – Check the function of hardware limit switch. – Check the user units. – Check the mechanical transmission elements. | |
Error: 120.148 (7894hex | 30868dec) Description: Referencing: Home position outside possible value range | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Selected home position multiplied by 10 ^number of decimal places is greater than the DINT value range. | Select the home position multiplied by 10 ^number of decimal places that is less than the DINT value range (-2147483648 to 2147483647). | |
Error: 120.149 (7895hex | 30869dec) Description: Referencing: Reference travel started with reference travel type "Deactivated" | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The reference travel has been started with the non-permissible reference travel type "Deactivated". | Select a permitted reference travel type in MOVISUITE® under [Controller functions]. | |
Error: 120.150 (7896hex | 30870dec) Description: Axis group operation interrupted | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
An axis group member has exited the "Interpolated speed control" drive function. | Check the following triggers by the inverter: – Error responses – STO, safety responses – DI00 – Enable signals | |
Error: 120.151 (7897hex | 30871dec) Description: Referencing: No external encoder or low-resolution EtherCAT® encoder available for "Absolute position of encoder" reference travel type | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
At least one external encoder or low-resolution EtherCAT® encoder is required to use the "Absolute position of encoder" reference travel type. | – Connect an external encoder or low-resolution EtherCAT® encoder to each subordinate axis group at the lowest level. – Configure the external encoder in MOVISUITE® under [Basic settings]. – Configure the external encoder or low-resolution EtherCAT® encoder in MOVISUITE® under [Encoder evaluation] > [Encoder source]. | |
Error: 120.152 (7898hex | 30872dec) Description: Referencing: Inadequate number of external encoders or low-resolution EtherCAT® encoders for "Absolute position of encoder" reference travel type | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
Not every subordinate axis group at the lowest level has an external encoder or low-resolution EtherCAT® encoder. | – Connect an external encoder or low-resolution EtherCAT® encoder to each subordinate axis group at the lowest level. – Configure the external encoder at each subordinate axis group in MOVISUITE® under [Basic settings]. – Configure the external encoder or low-resolution EtherCAT® encoder at each subordinate axis group at the lowest level in MOVISUITE® under [Encoder evaluation] > [Encoder source]. | |
Error: 120.153 (7899hex | 30873dec) Description: Axis group operation interrupted by FCB 01 | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The axis group member has exited the "Interpolated speed control" drive function by selecting the FCB 01 in the inverter. | Check the following triggers by the inverter: – Error responses – STO, safety responses – DI00 | |
Error: 120.154 (789Ahex | 30874dec) Description: Invalid error response for "Axis group operation interrupted" error | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The set error response is not supported. | Select a valid error response (e.g. "No response", "Warning + No response" or "Fault + Central stop profile"). | |
Error: 120.155 (789Bhex | 30875dec) Description: Invalid error response for "Axis group operation interrupted by FCB 01" error | ||
|---|---|---|
| Response: No response | |
Cause | Measure | |
The set error response is not supported. | Select a valid error response (e.g. "No response", "Warning + No response" or "Fault + Central stop profile"). | |
